In modern manufacturing plants, Pallet Conveyors play a key role in transporting heavy goods stably and efficiently. With a load capacity of up to 1,500kg/pallet, flexible operating speed from 5 to 40m/min, and a design that can be customized according to standard pallet sizes (1,200x800mm or 1,200×1,200mm), this system helps optimize internal logistics processes. The following article will help you understand the characteristics, specifications and important notes when choosing the right pallet conveyor for your business.

What is a pallet conveyor?

A pallet conveyor is a specialized conveyor system used to transport pallets – usually trays, shelves or pallets of large and heavy goods.

This system is designed to meet the needs of automatic transport in production lines or warehouses, helping to move goods quickly, stably and safely.

Unlike conventional conveyors, pallet conveyors have a sturdy structure and high load capacity, suitable for handling large products or pre-packaged products on pallets.

Pallet Conveyor Specifications

• Width: 400mm to 1,200mm
• Length: 2m to 10m
• Height: 600mm to 1,000mm
• Maximum load: 1,500kg
• Operating speed: 5m/min to 30m/min
• Power: 0.25kW to 7.5kW
• Conveyor material: Stainless steel, aluminum, or high-grade plastic.
• Pallet material: Pallets can be made of wood, plastic, steel or aluminum, common sizes from 1,200mm x 800mm to 1,200mm x 1,200mm.
• Warranty: 12 months

How many types of Pallet Conveyors are there?

Depending on the direction of movement, structure and purpose of use, the Pallet Conveyor system is divided into many different types to suit each specific requirement of the factory. Below are the 4 most popular types today:

• Pallet Roller Conveyor: This is the most popular type of pallet conveyor, using steel or plastic rollers to move pallets with flat bottoms. The system can be operated by a motor (powered) or without a transmission (gravity).
• Pallet Chain Conveyor: This type uses two or three parallel chains to transport pallets, especially effective with heavy pallets or pallets with uneven bottoms.
• Turntable Pallet Conveyor: This is a turntable system integrated with a conveyor. It allows pallets to be rotated at 90° or 180° angles to change the direction of movement in the chain.
• Pallet Lift: This system lifts pallets vertically between floors or different levels of the chain.

Pallet Conveyors are divided into 4 common types

What are the advantages of Pallet Conveyors?

As an important link in the modern production system, pallet conveyors not only help transport goods effectively but also bring many outstanding values ​​in terms of economics and technology.

• Increasing transport efficiency: The pallet conveyor system helps move goods quickly, continuously and stably, minimizing waiting time and interruptions in the production line.
• Reduce labor costs: Automating the transportation process with pallet conveyors helps businesses reduce dependence on manual labor, thereby saving long-term costs and limiting risks due to human factors.
• Easy integration with other automation systems: Pallet conveyors can be connected to devices such as pick-up robots, packaging machines, sensors, PLC or MES control systems, creating a synchronous and intelligent production line.
• Optimize factory space: The system can be flexibly designed according to the factory floor plan (straight, curved, lifting, etc.), helping to maximize the area and improve production flow.
• Minimize damage to goods: Pallet conveyors operate stably and accurately, helping to limit collisions and breakage during transportation – especially important for heavy, perishable or valuable goods.

Advantages of Pallet Conveyors

What to consider when choosing Pallet Conveyors to suit your business?

When choosing a pallet conveyor for your business, you need to consider many factors to ensure the system is suitable for your products, environment and production process. Here are some important notes to help you make the right decision:

• Size and load capacity of the pallet: You need to clearly identify the standard size of the pallet you are using to choose a conveyor with the appropriate width and roller spacing.
• Type of product: Is the product easy to fall or needs to be balanced? If it is unstable, choose a conveyor with a barrier or holding mechanism.
• Investment and maintenance costs: Consider the cost and long-term efficiency. Some systems are expensive initially but save on operating and maintenance costs later. Choose a reputable supplier, easy to find replacement parts.
• Integration: If the system is highly automated, choose a conveyor that can be controlled by PLC, integrated with sensors, HMI screens or communicate with smart devices. 
• Future expansion: If you plan to expand your production scale, choose a system that can easily upgrade or expand the conveyor line, avoiding replacing the entire system.

Which industries are Pallet Conveyors used in?

Pallet conveyors are widely used in many fields thanks to their ability to handle heavy goods and operate flexibly. Here are some typical industries that use this system:

• Automotive manufacturing industry: Pallet conveyors are used to transport large assemblies such as engines, chassis, gearboxes, etc. between stages in the assembly line.
• Food and beverage industry: This system helps transport pallets of finished goods to packaging, storage or export areas quickly and hygienically.
• Electronics – components industry: Although electronic components are often small and light, when packaged in large batches or palletized, the use of pallet conveyors helps optimize transportation and storage.
• Warehouse – logistics system: Pallet conveyors play an important role in distribution centers, helping to automate the classification, rotation and unloading of goods from warehouses to import and export areas.
• Packaging industry: Pallet conveyors support the transportation of pre-packaged shipments, serving the inspection, labeling, or delivery to automatic palletizing machines.

Pallet conveyors are widely used in many fields

Where to buy reputable automatic pallet conveyor lines?

If you are uncertain about where to purchase a pallet conveyor, DNC Automation is an excellent option for you. Many customers have trusted DNC to provide automation solutions in the production process and have had positive experiences because: 

• DNC is a leading technology, automation, and engineering company in Malaysia with over 15 years of experience in the field of automation
• System integration machinery, Internet of Things (IoT), Industry 4.0, and WinCC Scada System
• Diverse designs and sizes are suitable for many domestic and foreign houses. The equipment is 100% genuine and imported from Malaysia.

Please contact us via the hotline below if you have any questions about the product, we are happy to answer you!