Automated Bagging, Packaging & Robotic Palletizing Solutions

Project Reference: Fertilizer Packaging & Palletizing System – Bintulu, Sarawak

DNC Automation provides complete bagging, packaging and robotic palletizing solutions for industrial production facilities. Our scope covers the integration of mechanical handling, automation controls, robotics and safety systems into one coordinated production line, helping customers improve productivity, consistency and operational efficiency while reducing manual handling.

Fertilizer Bagging & Robotic Palletizing – Bintulu, Sarawak

Completed on 5 October 2026, this DNC project was engineered for the automated handling of granular fertilizer in both 25 kg and 50 kg bags. The system integrates bagging, bag closing, bag conditioning, conveying and robotic palletizing into a single coordinated line.

*Capacity depends on bag size, pallet pattern and actual production conditions.

Integrated System Scope

– Automatic weighing and bagging for 25 kg and 50 kg fertilizer bags
– Automatic bag sewing / closing
– Bag flattening and conditioning
– Conveyor handling and synchronization
– ABB IRB 660 robotic palletizing
– Single-bag robotic gripper
– Xinje PLC and HMI control system
– 25 kg / 50 kg production mode selection
– Multiple recipe management for different products and palletizing patterns
– Safety interlocking, programming, system integration and commissioning

Flexible Recipe Control

The system is controlled by a Xinje PLC and HMI, enabling operators to select either 25 kg or 50 kg operating mode directly from the HMI. Multiple recipes can be stored for different products, bag sizes and palletizing patterns, allowing fast production changeovers with minimal operator adjustment.

ABB IRB 660 Robotic Palletizing

The palletizing station is equipped with an ABB IRB 660 industrial robot, engineered for high-performance palletizing applications. Using a single-bag gripper, the robot automatically picks filled bags from the conveyor and stacks them according to the selected pallet pattern. The system is designed for a palletizing rate of up to approximately 700 bags per hour, subject to bag size, pallet pattern and operating conditions.

Complete Integrated Process

Granular Fertilizer > Weighing & Bagging > Bag Sewing > Bag Flattening > Conveying > Robotic Palletizing > Finished Pallet

Typical Applications

DNC packaging and palletizing solutions can be engineered for fertilizer, chemicals, animal feed, food ingredients, agricultural products, plastic resin and pellets, minerals, cement and construction materials, and other powder or granular products.

From bagging and conveying to PLC control and robotic palletizing, DNC delivers complete end-of-line automation solutions tailored to each customer’s production requirements.

DNC Automation – PRODUCTIVITY, ENGINEERED