The cost of installing a pallet racking system is one of the important factors that determine the warehouse investment budget, especially for businesses that are aiming for automation. However, the actual price can vary significantly depending on the type of rack, warehouse area, load capacity and system integration requirements. In this article, DNC Automation will help you update the latest pallet racking prices in 2025, analyze in detail the factors affecting costs, and suggest ways to optimize the budget while still ensuring storage efficiency.

What Is Pallet Racking?

Pallet racking is a specialized storage system used to arrange goods placed on pallets, helping to maximize warehouse space and support effective goods management.

With diverse designs such as selective racking, push-back racking, or drive-in racking, pallet racking is suitable for many types of goods and different warehouse sizes.

How much does Pallet Racking cost?

The cost of installing pallet racks in 2025 will vary depending on the type of rack, size, and level of customization according to warehouse needs. Below are reference prices for some popular types of racks:

In addition to the cost of purchasing racks, businesses should also calculate related costs such as: transportation, installation, maintenance, and especially the cost of integrating with the automatic system (if any). For modern warehouses, investing in suitable pallet racks will bring long-term efficiency in operating and managing goods.

How much does Pallet Racking cost?

What Factors Affect the Cost of Pallet Racking?

The cost of investing in a pallet racking system can vary significantly depending on many technical and operational factors. Here are the main factors that directly affect the price:

Shelf type: Each type of rack has a different design and features, which leads to a difference in price.

• Selective racking: Popular, cheap, easy to install but low storage density.
• Drive-in racking: High density storage, space saving but difficult to access flexibly.
• Push-back / Double Deep racking: Optimizes space, higher price than regular racking.
• Automatic racking (AS / RS, Shuttle): Integrated control system, high investment cost.

Material: Racking is usually made of powder coated steel or galvanized steel, steel type, thickness, corrosion resistance will directly affect the price. Higher quality materials will come with higher durability and higher cost.

Load capacity: Each shelf level has a different load capacity: 500kg, 1,000kg, even 3,000kg/level. The larger the load, the more solid the structure, the thicker the steel, leading to a higher cost.

Height: The higher the shelf, the more steel is needed, in addition to the requirements for safety, load-bearing and supporting equipment (such as forklifts, robots, etc.). This increases the cost of both materials and installation.

Customization requirements according to the automation system: If the business needs to integrate an automation system (transportation robots, sensors, WMS software, etc.), the technical requirements will be more complicated.

What Factors Affect the Cost of Pallet Racking?

How to optimize costs when designing a Pallet Racking system?

Investing in a pallet racking system for a warehouse does not stop at choosing the right type of rack, but also requires careful calculation to optimize long-term costs. Below are some solutions to help businesses save costs while still ensuring operational efficiency:

• Design a reasonable warehouse layout: Optimizing the warehouse layout helps to make the most of floor space and warehouse height. Arranging aisles, shelf depths and scientific import-export areas will minimize future expansion costs.
• Choose the right type of rack for your storage needs: It is not necessary to invest in expensive racks if the goods do not require them. For example, if the warehouse needs flexible retrieval, Selective racks are enough, instead of using expensive automatic systems. For long-term storage, Drive-in or Push-back racks will be more optimal.
• Prioritize height over area expansion: Utilizing vertical space saves on rental/purchase costs and reduces construction costs. However, it is necessary to consider the accessibility of goods (forklifts, robots, etc.).
• Plan for expansion from the beginning: Designing a system that is scalable helps you avoid dismantling and upgrading costs later. Many businesses ignore this factor and have to spend double the cost to adjust the system when developing.
• Take advantage of complete design and construction packages: Many pallet racking suppliers now offer complete design, consulting and installation services, which helps save overall costs compared to dividing each stage.

Some solutions to help businesses save costs while still ensuring operational efficiency

What is a reputable pallet racking provider in Malaysia?

If you are uncertain about where to purchase a pallet racking, DNC Automation is an excellent option for you. Many customers have trusted DNC to provide automation solutions in the production process and have had positive experiences because: 

• DNC is a leading technology, automation, and engineering company in Malaysia with over 15 years of experience in the field of automation
• System integration machinery, Internet of Things (IoT), Industry 4.0, and WinCC Scada System
• Diverse designs and sizes are suitable for many domestic and foreign houses. The equipment is 100% genuine and imported from Malaysia.

Please contact us via the hotline below if you have any questions about the product, we are happy to answer you!