Semi-Automatic vs Automatic Strapping Machine | DNC Automation
A semi-automatic strapping machine and an automatic strapping machine run the same four-action cycle – dispense, tension, seal, cut. What separates them is who starts that cycle. On a semi-automatic strapping machine an operator positions the package and threads the strap, then triggers the cycle with a foot pedal, push button or tabletop sensor. On..
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Checkweigher vs Static Weighing Scale | DNC Automation
A checkweigher weighs every pack while it travels along the line; a static weighing scale weighs one pack at a time while it rests on a platform. That single mechanical difference sets inspection coverage, throughput, capital cost, and regulatory exposure. Both instruments read force through the same strain gauge load cell and weighing controller. A..
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Stretch Wrapping vs Shrink Wrapping | DNC Automation Malaysia
Stretch wrapping and shrink wrapping are not two answers to one question. Shrink wrapping acts on the product – a bottle, a carton, a multipack – sealing film loosely around it and then heating it to 300 °F (149 °C) so the film contracts onto the shape. Stretch wrapping acts on the unit load, elongating..
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Pre-Stretch Film Ratio Explained | DNC Automation Malaysia
A pre-stretch ratio is the percentage of added elongation that a stretch wrapper’s film delivery system applies to the film before the film reaches the pallet, set by a gear pair or a powered roller set inside the pre-stretch carriage. A 250% setting draws one metre off the roll and lays 3.5 m onto the..
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Dynamic Checkweigher Reject Systems: Devices, Pitch and Confirmation
A dynamic checkweigher reject system is the actuator that carries out the weight verdict. The checkweigher decides. The rejector removes. Seven device families do that work, and they reduce to four directions of clearance – the constraint your line layout either satisfies or does not. Pitch weighs just as heavily. The spacing that lets the..
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Digital vs Analog Load Cell | DNC Automation Malaysia
Digital and analog load cells both sense force with bonded strain gauges, and they differ in one architectural decision: where the analog-to-digital conversion happens. An analog load cell sends raw millivolt voltage down its cable to a summing junction box, and conversion occurs at the indicator. A digital load cell converts inside its own housing,..
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PP Strap vs PET Strap | DNC Automation
PP strap is polypropylene; PET strap is polyethylene terephthalate, a polyester. The two coils look identical on the pallet rack and behave differently the moment tension goes on. Polypropylene stretches, absorbs shock and then relaxes, which suits cartons and bundles that move quickly through a controlled indoor line. Polyester stretches far less and holds what..
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How to Improve Pallet Load Stability | DNC Automation
Pallet load stability is the capacity of a palletised unit load to stay intact and upright under the forces it meets between the palletiser and the delivery bay – acceleration, braking, cornering and forklift handling. Improving it means working through four things in order: the condition and pattern of the load itself, the friction applied..
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How Does a Load Cell Work | DNC Automation Malaysia
A load cell is an electro-mechanical transducer that converts an applied force into a proportional electrical signal. Inside the sensor, a machined spring element of alloy steel, 17-4 stainless steel, or aluminium deforms under load. Bonded foil strain gauges track that deformation as a change in electrical resistance. Four gauges wired into a Wheatstone bridge..
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Load Cell Calibration Guide | DNC Automation Malaysia
Load cell calibration establishes a documented, traceable relationship between the electrical output of a load cell and the actual force applied to it. The work follows a defined sequence: preload the sensor, capture the zero point, apply certified reference forces in ascending steps, compare output against expected values, then compute the gain and offset that..
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